Boilermaker at EPOL Worcester

• Piping systems, conveyors, elevators, and chutes.
• Steam lines and coal-fired or oil-fired boilers.
• Pressure vessels, storage tanks, and water reservoirs.
• Structural steelwork, mechanical equipment, and associated plant infrastructure.

The Boilermaker will perform routine and preventative maintenance, respond to equipment breakdowns, identify mechanical faults, and implement appropriate corrective actions to ensure that equipment remains in good working condition.

The position requires the ability to interpret technical drawings, fabricate and assemble metal components, carry out welding and fitting activities within the scope of the trade, and ensure that all work complies with applicable engineering standards, safety requirements, and company procedures.

The successful candidate will work closely with maintenance personnel, machine minders, production employees, and operational management to improve equipment performance, support production targets, and maintain a safe working environment.

In addition to Feed Mill maintenance and fabrication responsibilities, the Boilermaker may be required to assist with the upkeep of company infrastructure, including water supply systems, buildings, fences, boreholes, and other company assets.

Required Qualifications and Experience

Applicants must meet the following minimum requirements:

• A completed and recognised Boilermaker trade test.
• Three to five years of relevant industrial working experience.
• Practical knowledge of fabrication, installation, maintenance, and repair of industrial equipment.
• Experience in mechanical and pneumatic systems, preferably within a manufacturing, agricultural, processing, or Feed Mill environment.
• Ability to read and interpret engineering drawings, blueprints, technical specifications, measurements, and job cards.
• Practical experience in metal fabrication, welding, cutting, shaping, fitting, and assembling structural components.
• Knowledge of preventative maintenance, planned maintenance systems, equipment inspections, and breakdown management.
• Understanding of occupational health and safety requirements and safe working practices.

Preference will be given to candidates with experience in maintaining conveyors, elevators, piping systems, steam lines, boilers, pressure vessels, and other industrial machinery.

The successful candidate should demonstrate:

• Strong mechanical aptitude and fault-finding abilities.
• Good problem-solving and decision-making skills.
• Attention to detail and commitment to quality workmanship.
• Effective communication and teamwork.
• The ability to work independently and manage assigned tasks responsibly.
• A proactive approach to workplace safety, equipment reliability, and continuous improvement.

Main Responsibilities

Maintenance Planning and Coordination

The Boilermaker will assist in planning, coordinating, and executing maintenance activities to ensure the availability and reliability of Feed Mill equipment.

Key responsibilities include:

• Using the company’s skill matrix to assess individual competencies and determine the suitability of assigned maintenance tasks.
• Planning and executing planned maintenance, preventative maintenance schedules, maintenance requests, and breakdown repairs.
• Organising daily maintenance activities according to operational priorities, equipment condition, and production requirements.
• Identifying the materials, tools, equipment, and consumables required for maintenance and fabrication work.
• Ensuring that the necessary resources are available before work commences to minimise delays.
• Assisting with the planning and implementation of Boilermaker-related projects, equipment installations, structural modifications, and plant improvements.
• Coordinating maintenance activities with production personnel and machine minders to reduce disruptions to operations.

Fabrication, Installation, and Repair

The Boilermaker will carry out fabrication, fitting, installation, and repair activities to maintain the structural integrity and operational efficiency of plant equipment.

Responsibilities include:

• Reading and interpreting engineering drawings, blueprints, and technical specifications.
• Measuring, marking, cutting, shaping, and preparing materials according to required dimensions.
• Fabricating and assembling metal components, structural steelwork, and mechanical parts.
• Performing welding and fitting activities in accordance with approved procedures and the requirements of the task.
• Installing, maintaining, and repairing conveyors, elevators, chutes, piping systems, steam lines, structural supports, storage tanks, boilers, and pressure vessels.
• Inspecting joints, supports, fasteners, connections, and structural components for wear, corrosion, leaks, and damage.
• Ensuring that fabricated and installed components meet the required engineering specifications and safety standards.
• Reporting structural defects and equipment conditions that could compromise operational safety or reliability.

All fabrication and installation work must be completed accurately and professionally to ensure equipment reliability, structural integrity, and safe operation.

Equipment Inspection and Preventative Maintenance

The Boilermaker will conduct regular equipment inspections and preventative maintenance activities to identify potential failures before they result in production interruptions.

Key duties include:

• Inspecting equipment for wear, corrosion, deformation, loose connections, leaks, and damaged components.
• Carrying out scheduled maintenance according to approved maintenance plans and job card requirements.
• Cleaning and inspecting pressure vessel equipment where authorised and in accordance with applicable safety procedures.
• Checking structural components, repairing defective parts, and assisting with boiler maintenance within the scope of competence and authorisation.
• Identifying recurring defects and recommending corrective actions to prevent future equipment failures.
• Supporting maintenance strategies designed to extend equipment service life and improve plant reliability.
• Reporting equipment conditions that require additional inspection, specialised repairs, or management attention.

Breakdown Management and Fault-Finding

The Boilermaker must respond promptly to mechanical and structural equipment breakdowns to minimise production downtime and restore equipment to a safe operating condition.

Responsibilities include:

• Investigating reported breakdowns and identifying the likely causes of mechanical or structural faults.
• Carrying out appropriate repairs, adjustments, or component replacements.
• Prioritising maintenance activities according to production requirements, operational risks, and equipment criticality.
• Coordinating repair activities with maintenance personnel and production employees.
• Ensuring that necessary tools, materials, and replacement components are available for breakdown repairs.
• Identifying recurring equipment failures and assisting with root-cause investigations.
• Monitoring and reporting engineering-related downtime, recurring mechanical problems, and other maintenance concerns.
• Conducting the required inspections and safety checks before repaired equipment is returned to service.

All repairs must be completed in accordance with approved procedures, with appropriate safety controls implemented before work begins.

Planned Maintenance and Documentation

Accurate maintenance planning and recordkeeping are essential to maintaining equipment reliability and ensuring accountability.

The Boilermaker will be responsible for:

• Following approved maintenance schedules and job card instructions.
• Coordinating daily maintenance activities with machine minders and other maintenance personnel.
• Completing assigned maintenance tasks within the required time frames.
• Inspecting completed work and ensuring that all necessary checks have been performed.
• Signing off job cards only after the assigned work has been completed satisfactorily.
• Recording faults identified, repairs completed, materials used, and outstanding maintenance requirements.
• Submitting completed job cards to the Operational Manager for recordkeeping and future maintenance planning.
• Providing accurate information on breakdown frequency, equipment performance, and engineering-related downtime.
• Supporting continuous improvement through accurate maintenance reporting and identification of recurring problems.

Operational Asset Care and Teamwork

The successful candidate will work closely with production employees, machine minders, maintenance personnel, and management to improve plant performance and promote effective equipment care.

Responsibilities include:

• Communicating maintenance priorities and equipment concerns to relevant personnel.
• Assisting operators in identifying early warning signs of equipment failure.
• Ensuring that reported maintenance issues are investigated and addressed promptly.
• Supporting the implementation of the company’s planned maintenance strategy.
• Maintaining tools, equipment, and work areas in a clean, organised, and safe condition.
• Cooperating with other departments to minimise production interruptions.
• Assisting with additional production-related and engineering activities when required, provided that the work falls within the candidate’s competence and authorisation.

General Property and Infrastructure Maintenance

The Boilermaker will assist with the general maintenance of company infrastructure and assets to ensure that facilities remain functional, safe, and well maintained.

Responsibilities include:

• Inspecting and maintaining water reservoirs and water supply lines.
• Assisting with maintenance requirements relating to boreholes and associated infrastructure.
• Inspecting and repairing buildings, fences, and other company structures where appropriate.
• Identifying structural damage, deterioration, leaks, and other infrastructure-related maintenance concerns.
• Reporting defects that require specialised attention or additional resources.
• Supporting the maintenance of company property and ensuring that repairs are carried out according to approved procedures.
• Assisting with the implementation of the company’s fire prevention plan.
• Supporting the maintenance of firebreaks and ensuring that grass and vegetation are managed around buildings and company assets.
• Reporting conditions that could increase the risk of fire, environmental damage, or property loss.

Health, Safety, and Environmental Responsibilities

The Boilermaker must comply with all applicable occupational health and safety requirements, company policies, environmental procedures, and safe working practices.

Key responsibilities include:

• Wearing the appropriate personal protective equipment when performing maintenance and fabrication activities.
• Following approved safety procedures for welding, cutting, lifting, fitting, installation, and repair work.
• Ensuring that machinery and equipment are appropriately isolated before maintenance begins.
• Complying with applicable lockout procedures, permit requirements, and other safety controls.
• Following authorised procedures when working with boilers, steam lines, pressure vessels, hot surfaces, and heavy structural components.
• Maintaining good housekeeping and ensuring that work areas are left clean and safe.
• Reporting unsafe conditions, defective equipment, incidents, and near misses to the relevant supervisor.
• Preventing unnecessary equipment damage and minimising environmental risks.
• Ensuring that work is undertaken only when the necessary training, competence, and authorisation are in place.

A strong commitment to workplace safety is essential to protect employees, prevent accidents, and maintain reliable production operations.

Key Performance Expectations

The successful candidate will be expected to contribute to the effective operation of the Feed Mill by maintaining high standards of technical performance, safety, and accountability.

Performance expectations include:

• Improving equipment availability and reliability through effective maintenance.
• Reducing unplanned breakdowns and production downtime.
• Completing preventative maintenance activities according to approved schedules.
• Responding promptly and effectively to equipment breakdowns.
• Ensuring that fabrication, installation, and repair work meets the required quality standards.
• Completing job cards and maintenance documentation accurately and on time.
• Managing tools, materials, and maintenance resources responsibly.
• Identifying potential equipment failures and recommending practical solutions.
• Supporting teamwork, communication, and continuous improvement.
• Maintaining compliance with company policies, safety procedures, and engineering standards.

The Boilermaker must demonstrate reliability, initiative, sound technical judgement, and flexibility when responding to changing operational requirements. Through effective maintenance, fabrication, inspection, and repair activities, the successful candidate will contribute directly to the safe and continuous operation of the Feed Mill and the protection of company equipment, infrastructure, and assets.

How to Apply

Interested candidates who meet the minimum qualifications and experience requirements are encouraged to apply for the Boilermaker position in Worcester.

Applicants should submit a professional and up-to-date application that clearly demonstrates their technical qualifications, relevant work experience, and ability to perform industrial fabrication, installation, maintenance, and repair activities.

To apply, candidates should:

• Prepare an up-to-date curriculum vitae (CV) outlining relevant work experience, technical skills, qualifications, and employment history.
• Include proof of the completed Boilermaker trade test and copies of other relevant technical certificates or qualifications.
• Highlight experience in mechanical maintenance, metal fabrication, welding, equipment installation, fault-finding, and preventative maintenance.
• Clearly describe experience working with industrial machinery, conveyors, elevators, piping systems, boilers, pressure vessels, or similar equipment.
• Provide accurate and current contact details, including a telephone number and email address.
• Ensure that all information provided in the application is accurate, complete, and up to date.
• Submit the application through the official application platform or recruitment channel specified in the job advertisement.
• Review the application carefully before submission to ensure that all relevant information is included.

Important Application Information

Applicants should take note of the following:

• Only candidates who meet the minimum qualification and experience requirements should apply.
• Preference may be given to candidates with three to five years of relevant industrial experience and practical mechanical or pneumatic maintenance experience.
• Shortlisted candidates may be contacted for interviews, technical assessments, or verification of qualifications and work experience.
• Applicants should ensure that their contact details remain active throughout the recruitment process.
• Applications must be submitted before the closing date specified in the official job advertisement.
• Late or incomplete applications may not be considered.
• If no feedback is received within the period specified by the employer, applicants should consider their applications unsuccessful.

Application Details: Candidates should use the official application link or recruitment email address provided by the employer and submit their applications before the advertised closing date.

We encourage suitably qualified and motivated candidates with a strong commitment to safety, quality workmanship, teamwork, and operational excellence to apply for this opportunity.

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